Thursday, April 13, 2017

Test On 110kV Power Cable After Installation - Part 1


Cable selection and application

It is essential to know cable construction, characteristics, and ratings to understand problems related to cable systems. However, to correctly select a cable system and assure its satisfactory operation, additional knowledge is required. This knowledge may consist of service conditions, type of load served, mode of operation and maintenance, and the like.

The key to the successful operation of a cable system is to select the most suitable cable for the application, make a correct installation, and perform the required maintenance.
In this technical article, discussion is based on the correct cable selection and application for power distribution and utilization.

General description of site test procedure

Site test procedure covers all necessary electrical testing for the 110 kV cable and accessories to be carried out during and after installation of the cable system.
This procedure is in line with the requirements of the contract suitable for 110 kV, XLPE cables and accessories and the tests are in accordance with TCSP-104.08, IEC 229, IEC 540 and IEC 840.

110 kV, 115 kV and 132 kV XLPE Cables

(Standard Reference is IEC 60840 and relevant SEC Transmission Specifications 11-TMSS-02, Rev. 0 and TCS-P-104.02, TCS-P-104.03, TCS-P-104.06 and TCS-P-104.08)

1. Mechanical Check and visual Inspection

ITEMDescriptionRemark
1Inspection for physical damage or defects
2Check tightness of all bolted connections (torque wrench method)
3Check for proper cable bolted connections
4Check cable bends to ensure that bending radius is equal to or greater than the minimum bending radius specified
5Check for proper cable support, clamping, trays arrangements
6Link box tightness check
7Verify that shields are terminated as specified (through link box or directly grounded)
8Verify the exact route length as per approved drawings from terminations to terminations
9Check that all grounding points are securely connected to ground grid as specified
10Check that phases are identified and color coded
11Single core cable connected between power transformer and switchgear shall be single point earthed as switchgear side and at floating side SVL (sheath voltage limiter) should be installed
12Check single point or both ends, via voltage limiter as per approved design
13Inspection of label inside link boxes and water proofing
14Check cable entry path trench as ducts are properly sealed
15Check irregularities of outer jacket formed by non-uniform shield wire distribution
16Check/inspect the transposition of cable phases
17Check the cable outer jacket for any physical damage during and after installation
18Check for the cross connection of cable metallic sheath in cross bonding system
19Check the rubber seal in cable clamps to avoid any damage to cable outer jacket
20Check the insulating shrouds are installed at the base of the cable terminations
21For accessories (sealing terminations, instrument panels and link boxes) check the following:
a. Name plates installed and data is correct
b. Danger signs
c. Bolt tightness check and paint work conditions

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