4 Practical Approaches To Minimize Voltage Drop Problems

What NEC states for max. voltage drop?

The NEC states in an Informational Note that a maximum voltage drop of 3% for branch circuit conductors, and 5% for feeder and branch circuit conductors together, will provide reasonable efficiency of operation for general use circuits.
For sensitive electronic loads, circuits should be designed for a maximum of 1.5% voltage drop for branch circuits at full load, and 2.5% voltage drop for feeder and branch circuits combined at full load.

Four practical approaches can be used to minimize voltage drop problems:

1. Increasing the number or size of conductors
2. Reducing the load current on the circuit
3. Decreasing conductor length, and
4. Decreasing conductor temperature

1. Increase the Number or Size of Conductors

Parallel or oversized conductors have lower resistance per unit length than the Code-required minimum-sized conductors, reducing voltage drop and increasing energy efficiency with lower losses than using the Code-required minimum-sized conductor.

In data centers and other sensitive installations, it is not uncommon to find conductor gauges for phase, neutral, and ground exceeding Code minimums, and a separate branch circuit installed for each large or sensitive load.

To limit neutral-to-ground voltage drop, install a separate, full-sized neutral conductor for each phase conductor in single-phase branch circuit applications.

For three-phase feeder circuits, do not downsize the grounded conductor or neutral. For three-phase circuits where significant non-linear loads are anticipated, it is recommended to install grounded or neutral conductors with at least double the ampacity of each phase conductor.

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