Control cables increasingly have to withstand temperature
extremes in applications such as food and beverage machines, industrial ovens,
furnaces, foundries and industrial process equipment. Extreme temperature
applications can subject the cable to continuous-use temperatures as low as
-50ºC and as high as 180ºC. For these environmental conditions, you have to
think about cables with jacket materials other than PVC.
A Middle Ground
You could buy very expensive specialty cables that can
withstand even hotter or colder temperatures, or you could try to use a more
traditional PVC control cable, whose lifecycle starts to fall dramatically in
hot or cold environments.
A growing class of control cables occupies a middle ground
between over-engineered specialty cables and commodity PVC cables. Based on
silicone or cross-linked polyolefin copolymers, these cables can take over in
thermal environments that would cause PVC cables to fail prematurely. The trick
is to choose a cable that balances thermal performance against other desirable
cable properties.
Silicone Cables
Silicone cables are suitable for applications involving high
temperature and a need for flexible wiring. They are also resistant to UV
radiation, hydrolysis, oils, chemicals and plant and animal fats. For these
reasons, they are commonly employed in metal processing applications, as well
as in the industrial, automotive and automation industries because of their
superior chemical resistance properties.
Polyolefin Cables
The second material alternative, crosslinked polyolefin, is
formed from a combination of heat and high pressure—either by irradiating or
chemically cross-linking the compound. These cables exhibit important
electrical and mechanical properties that make them ideal for applications in electrical
systems or heat treatment plants. These benefits include:
●
Increased thermal strength
●
Improved corrosion and abrasion resistance
●
Resistance to solvents, detergents and other operating
fluids
●
Resistance to high temperatures
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